---===SME_1401_00007_0001.djvu===--- (EURO 5 b+. EURO VI) Pub.No.00ELT0033, MAY 2013 4P10 diesel engine Shop Manual ---===SME_1401_00007_0001.djvu===--- (EURO 5 b+. EURO VI) Pub.No.00ELT0033, MAY 2013 4P10 diesel engine Shop Manual ---===SME_1401_00007_0002.djvu===--- 13 12 00 11 GROUP INDEX 14 17E 15 13E 17 GENERAL ........................................ ENGINE ............................................ LUBRICATION ................................. FUEL AND ENGINE CONTROL ...... COMMON RAIL SYSTEM................ COOLING ......................................... INTAKE AND EXHAUST.................. EMISSION CONTROL . .. .................. BlueTec ® SYSTEM...................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series trucks, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorised Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. MAY 2013 Applicable models (engine) 4P10T2 4P10T4 4P10T6 ( EURO 5 b+. EURO VI ) ©2013 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1401_00007_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume (Pub.No.00ELT0033) 2. CHASSIS volume (Pub.No.00ELT0034) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E COMMON RAIL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL 17E BlueTec ® SYSTEM Group No. Group subject 00 GENERAL 21 CLUTCH 22A GEARBOX <M038: DUONIC ® > 22B GEARBOX <M038> 22E DUONIC ® 24 TRANSFER 25 PROPELLER SHAFT 26A FRONT AXLE <RIGID LEAF SUSPENSION (FE)> 26B FRONT AXLE <RIGID LEAF SUSPENSION (FG)> 26C FRONT AXLE <INDEPENDENT SUSPENSION> 27 REAR AXLE 31 WHEEL, TYRE 33A FRONT SUSPENSION <RIGID LEAF TYPE> 33B FRONT SUSPENSION <INDEPENDENT TYPE> 34 REAR SUSPENSION 35 BRAKE 35E ABS/ESP ® /ASR (ABS: ANTI-LOCK BRAKE SYSTEM, ESP ® : ELECTRONIC STABILITY PROGRAM, ASR: ANTI SPIN REGULATOR) 36 PARKING BRAKE 37A STEERING <RIGID LEAF SUSPENSION> 37B STEERING <INDEPENDENT SUSPENSION> 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 52E SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 55 HEATER, AIR-CONDITIONER 55E FULL AUTO AIR-CONDITIONER ---===SME_1401_00007_0004.djvu===--- 3. ELECTRICAL volume (Pub.No.00ELT0035) Group No. Group subject 54 ELECTRICAL ---===SME_1401_00007_0005.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 00-2 EQUIPMENT TYPE CODES LIST ...................................................... 00-3 POWER TRAIN TABLE ...................................................................... 00-4 HOW TO READ THIS MANUAL ......................................................... 00-8 VEHICLE IDENTIFICATION NUMBER, ENGINE NUMBER AND NAME PLATE.................................................................................... 00-16 PRECAUTIONS FOR MAINTENANCE OPERATION ...................... 00-18 1. Handling Precautions for Electric Circuits .................................. 00-24 2. Service Precautions for Alternators ............................................ 00-27 3. Intermittent Faults ...................................................................... 00-28 4. Precautions for Arc Welding ....................................................... 00-29 5. Cautions When Handling AdBlue ® .............................................. 00-30 6. Precautions When Repainting .................................................... 00-30 7. Precautions When Handling a Vehicle with DUONIC ® System .... 00-30 8. Precautions on Cleaning When Servicing the Engine and Gearbox ...................................................................................... 00-31 JACKING UP THE VEHICLE............................................................ 00-34 DIAGNOSIS CODES 1. Diagnosis Codes ........................................................................ 00-36 2. Reading and Erasing the Diagnosis Code................................... 00-42 TABLE OF STANDARD TIGHTENING TORQUES .......................... 00-46 ---===SME_1401_00007_0006.djvu===--- 00-2 1 Basic vehicle type F Cab over truck 2 Driving wheels E4 ×2 G4 ×4 3 Cab/frame type, development sequence A Standard width cab, frame width: 700mm B Wide cab, frame width: 750mm C Wide cab, frame width: 850mm 4 Chassis, suspension (front/rear), classification of GVW 0 Independent/rigid, GVW: 3.5 tons 5 Rigid/rigid, GVW: 5 -- 6 tons 7 Rigid/rigid, GVW: 6.05 -- 7.5 tons X Rigid/rigid, GVW: 8.55 tons 5 Engine 1 4P10 6 Wheelbase B 2500 mm C 2800 mm E 3400 mm G 3850 mm H 4300 mm K 4750 mm 7S t e e r i n g R RHD LL H D 8 Floor height, gearbox type 3 High floor, DUONIC ® 4 High floor, Manual gearbox 9 Cab configuration S Single cab W Crew cab 10 11 Country code EA EU 12 Engine class S 4P10(T2) 96 kW T 4P10(T4) 110 kW U 4P10(T6) 129 kW 1 7 4 35 2 9 810 6 FEA01BL S 11 12 4E A S VEHICLE MODEL CODING SYSTEM ---===SME_1401_00007_0007.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4P10T2 4 P 1 0 T 2 Power version number Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Gearbox M038S5W M 038 S 5 W Variation (W: With directly-mounted transfer) Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the gearbox Propeller shaft P3 P 3 Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the propeller shaft Front axle F100TI F 100 T I Axle type Vehicle type (T: Truck) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the front axle Rear axle R035T R 03 5 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the rear axle Reduction and differential D035H D 03 5 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the reduction & differential EQUIPMENT TYPE CODES LIST ---===SME_1401_00007_0008.djvu===--- 00-4 Vehicle model Engine Clutch Gearbox Propeller shaft Front axle Rear axle Reduction & differential FEA01BL4SEAS 4P10-T2 C3W28 M038S5 P3 F100TI R015T D1H FEA01BL4SEAT 4P10-T4 C4W30 M038S5 P3 F100TI R015T D1H FEA01CL4SEAS 4P10-T2 C3W28 M038S5 P3 F100TI R015T D1H FEA01CL4SEAT 4P10-T4 C4W30 M038S5 P3 F100TI R015T D1H FEA01EL4SEAS 4P10-T2 C4W30 M038S5 P3 F100TI R015T D1H FEA01EL4SEAT 4P10-T4 C4W30 M038S5 P3 F100TI R015T D1H FEA51BL4SEAT 4P10-T4 C4W30 M038S5 P3 F200T R030T D3H FEA51CL4SEAT 4P10-T4 C4W30 M038S5 P3 F200T R030T D3H FEA51EL4SEAT 4P10-T4 C4W30 M038S5 P3 F200T R030T D3H FEB01BL4SEAS 4P10-T2 C3W28 M038S5 P3 F100TI R015T D1H FEB01BL4SEAT 4P10-T4 C4W30 M038S5 P3 F100TI R015T D1H FEB01BL4SEAU 4P10-T6 C4W30 M038S5 P3 F100TI R015T D1H FEB01CL4SEAS 4P10-T2 C3W28 M038S5 P3 F100TI R015T D1H FEB01CL4SEAT 4P10-T4 C4W30 M038S5 P3 F100TI R015T D1H FEB01CL4SEAU 4P10-T6 C4W30 M038S5 P3 F100TI R015T D1H FEB01EL4SEAS 4P10-T2 C3W28 M038S5 P3 F100TI R015T D1H FEB01EL4SEAT 4P10-T4 C4W30 M038S5 P3 F100TI R015T D1H FEB01EL4SEAU 4P10-T6 C4W30 M038S5 P3 F100TI R015T D1H FEB01EL4WEAS 4P10-T2 C3W28 M038S5 P3 F100TI R015T D1H FEB01EL4WEAT 4P10-T4 C4W30 M038S5 P3 F100TI R015T D1H FEB01GL4SEAS 4P10-T2 C3W28 M038S5 P3 F100TI R015T D1H FEB01GL4SEAT 4P10-T4 C4W30 M038S5 P3 F100TI R015T D1H FEB01GL4SEAU 4P10-T6 C4W30 M038S5 P3 F100TI R015T D1H FEB71CL4SEAT 4P10-T4 C4W30 M038S5 P3 F350T R035T D035H FEB71EL4SEAT 4P10-T4 C4W30 M038S5 P3 F350T R035T D035H FEB71EL4SEAU 4P10-T6 C4W30 M038S5 P3 F350T R035T D035H FEB71GL4SEAT 4P10-T4 C4W30 M038S5 P3 F350T R035T D035H FEB71GL4SEAU 4P10-T6 C4W30 M038S5 P3 F350T R035T D035H FEB71GL4WEAT 4P10-T4 C4W30 M038S5 P3 F350T R035T D035H FEB71GL4WEAU 4P10-T6 C4W30 M038S5 P3 F350T R035T D035H FEC71HL4SEAT 4P10-T4 C4W30 M038S5 P3 F350T R035T D035H FEC71HL4SEAU 4P10-T6 C4W30 M038S5 P3 F350T R035T D035H FEC71KL4SEAT 4P10-T4 C4W30 M038S5 P3 F350T R035T D035H FEC71KL4SEAU 4P10-T6 C4W30 M038S5 P3 F350T R035T D035H POWER TRAIN TABLE ---===SME_1401_00007_0009.djvu===---